Axial Internal-Combustion Engines

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An axial or barrel engine has multiple cylinders arranged around and parallel to a central shaft, like the chambers in the cylinder of a revolver. The piston thrust is usually converted to rotary motion by a swashplate or Z-crank mechanism. The claimed advantages for this engine format were low frontal area (important for powering aeroplanes) very good balance and great compactness. On the downside there were major problems with the swashplate or wobble-plate mechanisms, and access for maintenance was poor. The axial IC engine was an obvious development of the Axial Steam Engine. No axial IC engines have achieved any sustained success.

A variation on the swashplate engine is the cam-plate engine, in which the plate is not a flat surface, but is given a sinusoidal contour. The pistons can now be made to move back and forth twice or more during one rotation of the main shaft, giving more firing strokes and potentially increasing the power output of an engine of a given size. See The Dynacam Engine below.
There is a whole gallery of non-axial cam engines just around the corner from here.

"Such cylinder arrangements have serious disadvantages with regard to accessibility and mounting structure, which would make them undesirable for most services even if a reliable mechanism could be developed. There is no likelihood of such engines becoming important competitors to the conventional types."

(Quote from The Internal-Combustion Engine in Theory and Practice by Charles Fayette Taylor, 2nd edition, pub MIT press 1985. This book is a standard work on the subject of IC engines)

While I hesitate to argue with Charles Taylor, I don't see his point about accessibility and mounting structures. Accessibility for adjustments with the engine running would of course be a challenge with one of the rotating-barrel types; doing a compression test would be a most interesting procedure. The doubt about the reliability of wobble & swash mechanisms is more telling. However, I don't doubt that if we really needed axial engines with long-term reliability for some reason, the problem could be solved.

There have been some unconventional engines which have used wobble-plates but are in different galleries of the Museum because they have even more unusual features. One example is: The Selwood-Hughes Engine which had toroidal cylinders.

This image is clearly a drawing. I have seen a very similiar image entitled "Positive explosion turbine" (!) but that too looked very much like a pen-and-wash drawing. Currently, it is not clear if the engine was actually built or not.

Lamplough & Son Ltd were based at the Albany Works, at Willesden Junction in North-West London; the company was founded in 1899.

These sections show a four-cylinder two-stroke engine with eight opposed pistons, but it seems that two of the four cylinders (those without fins) are pumping cylinders that compress the charge for the power cylinders. This does not sound as if it would give a good power/weight ratio. A gear-driven magneto is fitted at the left end of the engine; since this does not appear to rotate with the main body of the engine, it is not clear how the electricity was routed to the spark plugs whizzing round.

Having only the drawing above to go on, I consulted the redoubtable Bill Todd, and he said:

"It's not a wobbler, it's a swashplate/cam engine. At each end of the cylinders, two pairs of con-rods push on a rocker pivoting about the axis F. Each rocker has tapered rollers (C) running in a flattened V groove cam/swashplate (D) at its end of a fixed hollow shaft. The whole cylinder assembly rotates, breathing through the hollow shaft."

Note the eccentric visible in the top left drawing. I though this might be someting to do with ensuring accurate swashing, (see the Redrup engines for more on this) but Bill says:

"The eccentric controls the pumping cylinders input valve timing (but may also control scavenge timing - hard to see from the drawing)"

The fuel/air mix enters throught the central shaft from the left. (magneto end) where it escapes into the central distribution chamber.

As the power pistons close together on a compression stroke, the pumping pistons are retracting, drawing the mix into the pump cylinder via the ports in the lower right input chamber. The pumping cylinder (at the bottom) is divided in two parts connected only by ports in the pump-cylinder sleeve

On the power stroke, the pump compresses the mix, via left side ports, into the lower left transfer chamber and up to the cylinders transfer ring, ready for the left piston to open the transfer ports.

At the bottom of the power stroke the main transfer ports (upper left) and exhaust ports open and allow the fresh mix to scavenge the cylinder through the exhaust holes (upper right).

There is a sketchy Wikipedia page for Frederick Lamplough who appears to be the relevant man; it says he was British. Bill did some more searching, and so did I. Fred Lamplough was a prolific inventor with 30+ patents. His first patent, for an automatic drain valve, (US 515,294) was filed in January 1893, when he was living in New York. He had apparently moved back to England from the USA by 1899, as he filed a UK patent in Feb 1899. His last US patent (US 1,765,167) was filed in 1926; it related to 'Conversion Of Heavy Hydrocarbon Oils Into Light Hydrocarbon Oils Or Spirits'. There are more biographical details in Grace's Guide.

The patent most relevant to this engine appears to be US 979,971 of 1910 'Two-cycle internal-combustion motor' which describes a 2-stroke engine with separate pumping and power cylinders, though it is not an axial engine. US 859,501. of 1907 describes what is essentially a Diesel injector.

"Interesting to see his patents are referenced in some patents filed in 2010. He seems to have been an important contributor to the pumped two stroke engine."

This list raises one or two questions. "Positive lubrication" implies pumped pressure lubrication, and it is not easy to see how that could be done without a pump having some moving parts. It is also difficult to see how fuel injection would have worked, if this means an injector on the cylinder head or in the inlet port.

How many engines were built and sold is currently unknown. It is recorded that it made at least one successful flight in May 1911, in a plane piloted by Charles F Walsh.

It is a bit of a mystery why axial rotary engines should have been so popular in the early days of flying; The Trebert engine of 1912 and The Nedoma-Najder of 1924 are two more examples on this page. The snags include the difficulty of getting the fuel/air mixture to the whirling cylinders, the impossibility of using anything but stub exhausts, and all sorts of potential problems with centrifugal force affecting the valvegear, the lubrication, and so on.

On the upside you got a very heavy flywheel for free (ie with no added weight) but then there was already a big propellor attached to the output shaft, and I would have thought that gave quite a bit of flywheel action.

More conventional rotaries such as the well-known Gnome engine were, for a short time, successful at powering early aircraft. Having cylinders arranged radially, they had the advantage of air-cooling of the whirling cylinders; this was an advantage an axial rotary did not enjoy. But... the heavy rotating mass gave rise to interesting gyroscopic effects. It gave the Sopwith Camel remarkable turning power- in one direction. This, in the hands of an expert, could be very useful in combat. To an inexperienced pilot it could all too easily be lethal. The gyroscopic problems, coupled with breathing restrictions due to the convoluted air-fuel delivery path, meant that rotaries fell out of use after the First World War.

The air-cooled engine had six axial cast-iron cylinders and a central rotary valve, which communicated with the small finned cylinders at the end of the main cylinders, from which the spark plugs protrude. The stationary valve had a one inlet and one outlet port on its periphery, connecting to the radial cylinders as they passed. Since the ports have to open every two revs of the crank the cylinders have to revolve at half engine speed.
Cylinder bore was 3.75in, stroke 4.25in, and the total displacement 4521cc (282 in3) It was rated at 60 HP. It used a Panhard carburetor and Mea magnetos. The weight (fully equipped) was 230lb, giving 3.83 lb/HP. Overall length was 22in, and outside diameter 15.5in.

The Trebert company also produced a barrel-type marine engine.

The Gnome company of France are best-known for making the Gnome rotary engines, in which the cylinders went round but the crankshaft stayed still; such designs had inherent problems that caused them to disappear after WW1.

I have found no other reference anywhere to such an engine. Perhaps the rumour was groundless.

The propellor shaft is at the right, and at the left end of the engine there appears to be some sort of cooling fan for a radiator. Just to the right of the fan is a series of levers of uncertain function- they look to be too far away from the cylinders to be valves. Below this is an auxiliary that is probably a dynamo, driven from the periphery of the fan.

The casing at right with the offset shaft emerging presumably contained reduction gearing so the engine could turn faster than the propellor. This seems rather advanced for the time.

The Salmson company survived until 1951.

Cutaway drawing and information from ?Riley- Beyond the Blue Diamond? by David G Styles. This book is currently out of print but may be reprinted if sufficient demand exists. Email [email protected] to express your interest.

The version shown above is apparently the liquid-cooled two-stroke version; this was later intended for powering early tanks. Only four of the cylinders produced power, the other four were pumping cylinders for the 2-stroke cycle. This would more than outweight any advantage in specific power that could be gained by 2-stroke operation. The output shaft is on the left. At right is a rotary disc valve that controlled the transfer of the fuel/air mixture.

In a later design (Patent 11933 of August 1915) Riley reduced the number of cylinders to seven, which gave a much better firing order, and introduced compressed-air starting.

Michell used his bearing and his knowledge of lubrication to design several swashplate engines. Between the piston and the swashplate is a hemispherical thrust block with a raised and rounded leading edge which helps the oil film get between the thrust block and the swashplate. Michell took out US patent No 1,409,057 for his engine in 1922. This has been mis-referenced as 1,404,057 in other patents referring to it, and as a result it took some tracking down.

The stalk-type piston P is cast integral with the cylindrical yoke which slides in segmental guides concentric with the cylinder bore, the swashplate rim running through the annular gap between the inner and outer guides, as shown in the small drawing below. The swashplate S and the clutch member C (the presence of which seems to indicate that this engine was intended for road use) are attached to a flange on the main shaft. This shaft turns in two self-aligning ball-bearings; there is also a thrust bearing T to take the force of the power strokes on the swashplate. The valves are of the conventional overhead poppet type, actuated by rockers and ball-ended push-rods driven by the face cam F, which is driven at one quarter engine speed through idler pinion and an internal gear ring. The cylinder head at left contains concentric induction and exhaust manifolds at I and E. The auxiliaries were driven by means of spiral bevel gear, with a shaft passing radially between two of the cylinders.

As with several other engines in this gallery, an odd number of cylinders are used because this gives a uniform firing interval; five cylinders gives an interval of 144 degrees. (720/5)

THE NEDOMA-NAJDER ENGINE: 1924

Above: The American Nedoma-Najder engine: 1924. Five-cylinder rotating barrel wobble-plate type

From NACA technical memorandum No 462, translation of Motorwagen Nov 20, 1927:

The stationary hollow shaft W rests on bearings A at each end. Around it revolve five cylinders Z, and the housing G carrying flange N for the propellor hub. The housing revolves on hollow shaft W on long bushings and in ball-bearing A at the propeller end. Gear Z1 is screwed to the front end of the revolving housing, and meshes with front planetary gear Z2, which transfers its motion to geared bushing Z3, which revolves at the same speed as housing G but in the opposite direction. The bushing B is keyed to Z3, on which the wobble plate T revolves on two ball bearings, being carried along by arm C which is fixed to housing G.

Due to the opposite motions of the bushing B and wobble plate T, a complete working cycle occurs in each cylinder for each revolution of the housing. The five aluminium cylinders were of 70mm diameter and 68mm stroke, with a single cast iron sleeve valve. The pistons were also of aluminium.

The sleeve valves were actuated by five shafts each carrying a helical groove and a gear meshing with a gear ring on the stationary hollow shaft. Two of these gears also operated two separate oil pumps. The inventor claimed an engine giving 40HP at 1400rpm would weigh 74kg, giving 1.83kg/HP.

The engine was intended for use in light aircraft, where its low frontal area would have reduced drag. It was the subject of United States Patent US1492215 (29 Apr 1924)


THE PERFETTI ENGINE

Left: The Perfetti engine: 1919

This engine was originally designed as an aero-engine, appearing in 1919. An article in Autocar for 1 June 1927 describes a plan to use the engine to power a car based on an unusual backbone chassis. It was a rotary engine, which at this period meant the whole engine rotated about a stationary central shaft; nothing to do with Wankels etc.

According to the French article, the wobble/swash plate A is geared to the plate B to which the air-cooled cylinders are attached, but that is not visible here. According to the caption, the teeth on plate B are engaged by the starter motor.

Source: Article from unidentified French journal

Many thanks to Reg Winstone for drawing this engine to my attention

Left: The Perfetti engine: 1919
Left: The Perfetti engine: 1919

This brief note tells us that the engine had nine cylinders and twin magnetos, and was claimed to give 300 HP, though weighing no more than a 90 HP Gnome engine.

The caption describes it as a 'circulation motor' which presumably means 'rotary engine'.

Source: Flugsport No 22, 29 October 1919, page 814

Left: The Perfetti engine: 1919

Source: INDEX OF AERONAUTICS of the INSTITUTE OF THE AERONAUTICAL SCIENCES, 30 Rockefeller Plaza, New York City: December 1939

This is a machine translation of the unidentified French journal referred to above, kindly provided by Reg Winstone:

"The Perfetti engine without crankshaft.

This engine, designed to be mounted on aircraft, can also be used in cars and boats. It is characterised by: a reduced size, a reduction in the number of parts and a very personal system for transforming the alternating rectilinear movement of the pistons into a continuous circular movement of the motor shaft. Its cylinders are arranged in a "revolver barrel" at equal distances from each other and around the motor shaft. This innovative assembly method on the Canton-Unn? aviation engine was used in several other experiments, notably in the Mitchell engine and in the Van Caeyseele engine that we have recently described.

The transformation of the reciprocating motion of pistons into a continuous circular motion of a motor shaft or vice versa was used in the progressive speed changes of Jamey and De Lavaud as well as in several compressors or pumps for liquids or gases. In the Perfetti engine the cylinder group is itself made rotatable. Two plates, each mounted on a different shaft, are tangential and form a certain angle with each other. They each carry a bevel gear, so that the rotational movements of one of the plates are transmitted entirely to the second. One of the plates carries the cylinders, the other, connected by double ball-jointed connecting rods to the pistons, is the receiver and its shaft thus becomes the motor.

In the legend of figure IV, we give the decomposition of the forces generated by the explosion in one of the cylinders and the resulting application to determine the rotational movement of the transforming plate.

The advantages of grouping multiple cylinders in a "revolver barrel" are most attractive, as a large number of cylinders can be provided for without falling into the pitfalls of the "revolver barrel". The advantages of the multiple cylinder "revolver barrel" arrangement are most attractive, as a large number of cylinders can be provided without the pitfalls of expensive, complicated crankshafts and bulky crankcases being built. This saves weight and space, is beneficial to the design and prevents vibrations.

A very important feature of the Perfetti engine is the kinematic coupling of the motor and transformer plates, which rotate in the same direction and at equal angular speeds. The cylinders accompany the connecting rods, the ends of which have only very slight oscillations in their bearing surfaces, due to the slight inclinations they undergo during movement. It follows that the friction of the pistons in the cylinders must be greatly improved.

The length of the connecting rod is irrelevant, since the reactions that can arise from obliquity are practically negligible. This is another reason why the overall dimensions of the engine are favourably influenced. On the other hand, the use of long piston strokes is no longer hindered, which should lead to a better use of the expansion and an increase in efficiency.

Fig. II.

The engine is of the generic type with parallel cylinders arranged in a "revolver barrel". Its personal and original characteristic is that of the motion transforming plate and its connection with the plate supporting the cylinders. - B, motor cylinder support plate; each of the two plates is provided with a conical toothing; the two toothings are in engagement, the plates making a fine angle a between them. - C, shaft of plate A. - D, shaft of plate B. - E, cylinder attached to plate B, the cylinders are parallel to the axis D and distributed equidistantly around this axis. - F, piston. - G, double ball joint connecting rod, connecting piston F to transformer plate A.

As it is possible to mount the cylinders in concentric rows around the motor shaft and to place two groups opposite each other in relation to the transformer plate, it is possible to achieve complete drive regularity and vibration-free operation. The rotating masses themselves form the flywheel, which also eliminates unnecessary dead weight.

Fig. III. PERFETTI ENGINE OF THE REVOLVER BARREL TYPE, MODEL USED FOR THE FIRST TESTS, OUTER CASING REMOVED. - A, tralts/or-mator plate. - B, plate carrying the cylinders. - E, cylinders fitted with fins. - H, teeth for the electric starter. Note the ball joints of the connecting rods on the rear face of the A plate, all served by branches of the general distribution of oil under pressure to all the rubbing parts.

All the lubrication of the Perfetti engine is carried out under pressure even for cylinders and pistons. A special study has been made in order to reduce the action of centrifugal force on the pistons, to reduce the friction which results from it and the wear which would appear from it.

The cooling is by forced air circulation, which will be appreciated, both from the point of view of weight reduction and simplicity of construction.

It seems that this model has qualities that make it possible to envisage the use of the "revolver barrel" engine, for which the connection between pistons and plate has been the stumbling block until now. The experiments will be followed with attention."

Unfortunately this doesn't give much more information.

Note the tantalising reference to the Van Caeyseele engine in the first paragraph. Regrettably it appears to be unknown to Google.


CHARLES REDRUP & THE BRISTOL AXIAL ENGINE: 1934

Charles Benjamin Redrup (born in Wales in 1878) had a long association with axial IC engines. Before that he designed unconventional motor cycle egines, such as the rotary Barry engine, which was exhibited in 1904. Later he designed "Reactionless" rotary aircraft engines, in which the engine and crankshaft-propellor assemblies rotated in opposite directions to cancel out the troublesome gyroscopic effect. This did not live long or prosper because rotary engines had other inherent problems.

In the 1920s he produced wobble-plate axial engines, used to power a motor launch and a Crossley motorcar.

Left: The Redrup cam engine

At some point Redrup also designed a cam-based axial engine. This demonstration model is in the Manchester Museum of Science and Industry. Regrettably it is in a glass case so you can't turn the handle.

Author's photograph

Charles Redrup was hired by the Bristol Tramways and Carriage Company in 1931 to design the engine below, and several variants were used in Bristol buses during the late 1930s. The engine went through several versions from RR1 to RR4. RR4/2 (ie engine number 2) gave 145 HP at 2900 rpm on the test bench.

Above: The 7-litre Bristol axial engine of the mid-1930s, designed by Charles Redrup. Nine-cylinder static barrel wobble-plate type.

From Some Unusual Engines by LJK Setright, pub Mechanical Engineering Publications Ltd, 1975.

This engine was originally conceived as a power unit for buses and coaches, presumably because its compact format would allow it to be installed below the floor. Note the wobble-plate on the Z-shaped crankshaft, and one of the axial pistons and cylinders at the top. The engine had a single rotary valve to control induction and exhaust, which can be seen between the piston/cylinder and the cooling fan at the right. Some complication were required to make the wobble-plate move correctly, and the resulting vertical stabiliser arm can be seen just below the Z-crank.

  • RR1 Originally poppet valves, modified to rotary valve
  • RR2 Poppet valves
  • RR3 Rotary valve
  • RR4 Rotary valve

A change of management at the Bristol Tramways company caused development to be stopped in October 1936.

Left: The Bristol Axial Engine on a testbed.

I have not been able to determine which version of the engine this is.

From Some Unusual Engines by LJK Setright, pub Mechanical Engineering Publications Ltd, 1975.
Left: The Bristol Axial Engine animated

Showing the crank-driven vertical stabiliser arm designed to give the correct kinematics.

Animation by Bill Todd

During World War Two Redrup worked on top-secret armaments projects for the Avro Lancaster and other aircraft, including the hydraulic drive for the Vickers Type 464 bouncing bomb used in the Dam-Busters operation. He died in 1961.


THE SPAROST CAM ENGINE: 193?

Left: The Russian Sparost Cam Engine: 193?

This axial engine was developed in the 1930's. It had six enormous cylinders, driving a cam roller that fitted in between two sinusoidal ridges. In the photograph the cam roller can be seen at top centre,with its piston rod to the left of it. The Soviet Sparost was rated at 600 HP (how honestly is anyone's guess) and it was expected to reach 1200 HP by the late 1930's. As usual, the goal was a powerful engine with low frontal area.

The cutaway example shown here is in
The Soviet Air Force Museum at Monino.

Image from The Development of Aero Piston engines by Bill Gunston

THE HULSEBOS-HESSELMAN OIL ENGINE: 1938

These five-cylinder wobble-plate engines worked on the Hesselman engine low compression combustion system, which was a sort of hybrid between spark-ignition and Diesel operation. Heavy oil was sprayed into the cylinder at 150psi during the compression phase, but was ignited by a spark-plug. It was claimed that this gave some of the economy of diesel operation, and the spark-plug allowed a much wider range of fuels than usual to be used, especially those with a very high ignition point, such as German tar oils. However, petrol had to be used for starting, which must have been less than convenient.

The wobble-plate system was designed by Wichert Hulsebos, who took out at least 14 European patents from 1925 to 1938 on features of the engine. Some examples are GB 252,499-A, (June 1926) GB484,257-A,(May 1938) and GB484,366-A. (May 1938) He also took out a number of US patents, such as US 1,842,322. This seems to indicate that not only was Hulsebos very sure of the merits of his engine, but also had plenty of money for patents. FamilySearch brings up a Wichert Hulsebos born in Groningen, Netherlands in October 1883 and it seems highly likely this is the same chap.

Left: The Hulsebos-Hesselman axial oil engine

Because it is a five-cylinder engine, only one cylinder at the top is visible in section. I indicates the injector and S the spark-plug.

The wobble plate was stabilised with an attached bevel gear that meshed with another fixed to the main body of the engine, preventing the plate from rotating around the crankshaft. The bevel gear teeth are coloured blue in the drawing.

The valves were of the usual poppet type with horizontal stems, operated by rockers and pushrods, from a cam ring running at ? crankshaft speed. A valve can be seen just below the injector.

There is a Wikipedia page for the engine, but little information is given.

Pic from The Modern Diesel Engine, 5th edition, Iliffe & Sons Ltd

The capacity was 4 litres. Bore was 95 mm and stroke of 114 mm. The compression ratio was 6 to 1, and the claimed output was 70 BHP at 2400 rpm.

These engines were manufactured by Hulsemo NV at Arnhem in the Netherlands. They were exhibited in the Berlin and Amsterdam Shows in 1938. It has been claimed that these engines were in widespread use in commercial vehicles in Holland in the late 1930's, but confirmation of this is so far lacking.


THE STERLING AXIAL DIESEL ENGINE: 1938

"The Sterling Engine Company manufactures a crankless opposed-piston barrel-type Diesel engine consisting of 4 cylinders arranged in a cross form, Fig. 223. These engines are built in various sizes:

The Sterling engines are of the two cycle type. The inclined disks (wabble plates) are virtually flywheels. Piston-type pumps attached to 4 of the 8 pistons act as compressors forcing air into the ports and combustion chambers. A rotary valve at the end of the shaft distributes the compressed air to the various cylinders. The weight of these engines varies from 13-20 lb per BHP."

The information above is taken from the von Bongart book mentioned below. Notice that it is at one point inaccurate; the rotary valve does not distribute the compressed air, but blocks the air inlet on the compression stroke.

Left: The Sterling Axial Diesel Engine

It appears that the air entrance is on the left, and the output shaft on the right, as in the diagram below.

This engine is unknown to Google, though you do get lots of hits for Stirling hot-air engines.

Source: Diesel Engines by von Bongart. Pub Van Nostrand, 1938

Left: The Sterling Axial Diesel Engine

This swashplate engine was intended to run as a two-stroke Diesel. The scavenge air to blow the exhaust gases from the opposed power cylinders in the centre was compressed by the pistons on the left.

Notice the use of a rotary valve at the air intake.

The von Bongart book is clear that these engines were actually in production, in three sizes. One can only guess at how well they suceeded. I would have thought that Diesel operation would put a lot more stress on the swashplate mechanism, due to the high compression ratio and high cylinder pressures on ignition.

The Sterling Engine Company was based in Buffalo, NY. Most of its output appears to have been conventional engines, some being for marine use. Charles Fayette Taylor, in one edition (1985) of his famous textbook The Internal Combustion Engine in Theory & Practice mentions "Opposed-piston double-swashplate engines briefly put on the market by Sterling Engine Company, Buffalo, NY". That does not sound as if they did well.


THE ALFARO AXIAL SWASHPLATE ENGINE: 1938

Left: The Alfaro swashplate engine: 1938

This is the only engine so far uncovered that has horizontally-opposed cylinders and a swash-plate at each end. This configuration doubles the number of rollers or bearing pads required compared with engines that have a single central swash-plate. Note that rollers rather than slipper-pads are used to contact the swashplates.

It was designed by the Spanish pilot Heraclio Alfaro. (who was knighted at the age of 18 by King Alfonso III for designing, building, and flying the first aeroplane in Spain) The engine was on test at MIT in 1934, where Alfaro was teaching. It had been built in Springfield, Mass, by the Indian Motorcycle Company.

According to Aerofiles, the engine had 4 cylinders and developed 155 HP from 167 cu in. (2737 cc)

Image from Charles Fayette Taylor

The engine had no valve system when operated as a two-stroke. (4-stroke operation was also envisaged) The exhaust ports were uncovered by the piston moving down, while the inlet ports, fed with compressed air from a geared blower, were likewise piston-controlled.

However, according to Wikipedia, the engine had a sleeve valve system based on a rotating cylinder head, an arrangement that never entered production on any engine. The engine was later developed further for use in the Doman helicopter by Stephen duPont, of whom more below. I have however been unable to find any evidence that it was actually flown in a Doman.

Alfaro took out US patent no 2,080,846. A photograph of the engine has now been discovered:

Left: The Alfaro swashplate engine: 1938

The trumpet air-intake at the right suggests that induction took place down the central shaft. The black thing pointing up at an angle is the distributor, while the other auxiliaries are not identified. Note the belt drive at top right.

The photo is from the book "A 1911 Spanish Pilot and MIT AeroEngineer and his 1938 AeroEngine ? Upgraded for today by Stephen DuPont" ISBN 0-9777134-0-7. Stephen Dupont was the son of the president of the Indian Motorcycle Company, and worked as a student with Alfaro at MIT on this engine. Stephen is now 93 but still able to recount stories and discuss engines ? he only recently quit flying his Pitts Specials at the age of 88 due to failing eyesight.

Image kindly provided by Darren Powell.

References:

Cullom, "The Alfaro Engine," Civil Aeronautical Authority Technical Development Report No. 4, Jan 1939. See also Auto. Ind., Dec. 1, 1939.


THE DYNA-CAM ENGINE: 1941

Left: The Dyna-Cam Engine

This engine has six double-ended pistons working in six cylinders, making it equivalent to a twelve-piston engine. All 12 combustion chambers are fired in a single revolution of the drive shaft. The sinusoidal cam can be seen, together with four of the six pistons and two empty cylinders.

The history of this engine is proving hard to track down, not least because access to the old dynacam.com website in internet archives is blocked; clearly this is part of The General Conspiracy.

However, the story so far: the engine appears to originate from a design by the Blazer brothers, who worked for Studebaker in 1916. They sold the rights to Karl Herrmann, Studebaker's head of engineering. He developed it over many years, taking out a patent in 1941; see US patent 2237989.

Image from The Knife and Fork Man (Biography of Charles Redrup) by Bill Fairney
Left: The Dyna-Cam Engine internals

Note that the thickness of the cam (and it is everywhere very substantial) varies, appearing thinner where it is at a more oblique angle; this is because it runs between two rollers, in each piston, that are at a fixed spacing.

The engne received FAA Type Certificate E-293 on Dec 31, 1981.

By 1961 Herrmann was eighty years old, and sold everything to Dennis Palmer, one of his employees. At this point the Dyna-Cam name was attached to it. Eventually the engine was flown for seven hours in a Piper Arrow in 1987, but Dyna-Cam fell out with Piper in 1988, and things appear to have rested there until recently.

The assets of the Dyna-Cam Engine Corp were acquired by the Axial Vector Engine Corporation in 2006. The engine now has a 92-year history, which I should think must be unique.

Image from Piston Aero Engines
Left: The Dyna-Cam Engine on test

Or is it? The mounting brackets look a bit flimsy, and it doesn't appear to be in a test cell.

Note the exhaust connections running upwards from each end of the engine.

Image from

You can see a promotional video for the Dynacam engine here. It claims that the engine was certified for both fixed-wing and helicopter use.


THE WOOLER AXIAL ENGINE: 1947

This six-cylinder static-barrel wobble-plate engine was designed by John Wooler (?-1955) who was better known as a motorcycle engine designer, for aircraft use. See here for more on John Wooler. (Wikipedia link)

Left: The Wooler Axial Engine: 1947.

This engine is similar to the Bristol axial engine, but has two wobble-plates, the angled discs that can be seen at each end. They were driven by 12 opposed pistons working in six cylinders. Some confusion about this engine has arisen because LJK Setright, in his book Some Unusual Engines, in a moment of uncharacteristic imprecision describes it as a swashplate engine; however it is a wobble-plate engine, not a swashplate engine.

Note SU carburettor at the extreme right. The tall dark thing top right is probably the distributor.

Engine in The Science Museum, London
Left: The Wooler Axial Engine: 1947

A view of the wobble-plate at the the carburettor end.

The engine is on display in the Aeroplane Gallery of The Science Museum, London. Author's photograph.


THE BRANDT AXIAL ENGINE: 1948

Left: The Brandt Axial Engine: 1948

In 1948 Jules Brandt exhibited a white and black car at the Paris Salon; it was named "Reine 1950" (Queen of 1950) because its inventor planned to be selling it from 1950 onwards. Its main unusual features were a four-cylinder axial engine mounted between the front wheels and the absence of side doors; you entered the car by a front door, stepping over the engine. There was also a back door.

Here the engine is on a display stand. The 4-cylinder, 8-piston, two-stroke engine had a displacement of 935 cc, had fuel injection, and was claimed to produce 75HP at 4,500 rpm. If I have interpreted things correctly, this is a wobble-plate rather than a swash-plate engine.

The project was a failure.

Left: The Brandt Axial Engine: 1948

Showing the two wobble-plates joined by a hollow central shaft. The helical gear at left is an auxiliary drive for the magneto and oil-pump. The large gear is presumably for the electric starter; there is no way to get a starting-handle to this thing. That was always a problem with transverse engines.

This is another display at the 1948 Paris salon.

Left: The Brandt Axial Engine: 1948

This diagram shows how the axial design allowed for an engine in the form of a narrow cylinder. There is what may have been a conventional clutch, followed by an epicyclic gearbox, which looks as if it might only give three speeds; there is no clue as to how reverse gear was implemented- if it was. To the right of that is the differential. Note that the drive to the left wheel has to pass back through the centre of the engine.

Bougie= spark plug
Echappement= exhaust
Embrayage= clutch

Can you mix up a simple Cardan joint with a homokinetic joint as shown? I have my doubts.

Left: The Brandt Axial Engine: 1948

A drawing of the engine. (see first photo above)

Bill Todd suggests that this is a pumped 2-stroke engine. The pumping is done in the plain cylinders interleaved with the finned cylinders.


THE SEARLE ROTOCOM ENGINE: 1981

The Rotocom engine, invented by Russell Searle of Sunbury, England, was a three-cylinder four-stroke design. The pistons are rigidly fixed to a plate angled at 12 degrees to the central axis. The cylinder block is fixed to the central shaft, while the angled plate turns on a bearing, and causes the barrel-shaped pistons to move in and out of the cylinders. The barrel shape is necessary because the pistons do not slide straight in and out, but their axis moves in a small circle. Each piston has a sealing ring of Du Pont Vespel polymer, machined to a spherical surface. This was claimed to be gas-tight.

Left: The Searle Rotocom Engine: 1981

The central rotary valve is rotated at one and one-half engine speed by two belts (left of drawing) that also drive the ignition contact-breaker H.

Note the ignition electrode K that contacts each spark plug at the appropriate time. Remarkably, the spark plugs are mounted in the top of the piston rather than in the cylinder head; they don't look too accessible.

Popular Science October 1981

Lubrication was by adding oil to the petrol, which doesn't sound like a very reliable method to me. How was the oil supposed to reach some of those internal bearings?

Left: The Searle Rotocom Engine

The cycle of operations.

Popular Science October 1981

The Searle Rotocom Engine is unknown to Google apart from the Popular Science article. Apparently it was never heard of again...


TORPEDO ENGINES

The cylindrical format of the axial engine is ideally suited to fitting in torpedos, and any lack of durability in the swashing/wobbling mechanism is not a problem if the operational life is measured in minutes.

THE US NAVY MARK 37 TORPEDO was designed as as an electrically powered homing torpedo; it was introduced into the US Navy in the 1950s. See Wikipedia. It went out of use from 1972 onwards, the remaining stock being converted to Otto fuel (see below) with the same engine as the Mark 46 torpedo described below, and sold to friendly nations. The conversion not only increased speed by over 40%, but increased endurance by more than 60%, more than doubling the MK 37 run range.
The information on the Mk 37 here comes from the conversion manual, the full text of which can be found here. Time to update those old Mk 37s you have hanging around in the garage...

The engine is described as "a cam-piston" design which presumably means it uses a swashplate rather than a wobble-plate. The diagram is a bit short on detail but it looks as though the engine may use rotary valves.

The Otto fuel burns in a combustion chamber cooled by sea-water. It is not clear if water is sprayed into the hot gases to moderate their temperature and produce an added volume of steam, as is the practice in conventional "heater" torpedos.
Engine start is initiated by an igniter operated by the torpedo's auxiliary power battery. As a safety measure, a water detector, located in the tailcone water inlet, prevents engine ignition prior to submerging the torpedo in water. The igniter sets off a small propellant "starting grain" which pressurizes the combustion chamber system, starts the engine, and opens the fuel interlock valve. The seawater pump supplies cooling water to the combustion chamber and the engine. The fuel pump supplies fuel to the engine from the fuel tank, a rubberized nylon fuel cell with a capacity of 26 gallons. Engine crossover time, the transition from starter grain energy to fuel burn energy, was typically 0.8 second. Fuel consumption rates were about 1.4 gallons-per-minute in tests. The Otto fuel genertates gases at up to 3600 psi. No figures for the horsepower developed have so far been found.

Left: The propulsion sytem of a converted Mark 37 torpedo

The output power is delivered to the propellers by counter-rotating shafts; one driven by the cam and pistons and the other from the reacting housing of the engine which is free to rotate. These two shafts drive counter-rotating propellers. The engine exhaust gases, and perhaps the engine cooling water, exit via the hollow inner shaft. The rotating engine housing also drives the fuel pump and seawater pump by gearing, and apparently also powers the control-surface actuators.

From Mark 37C Torpedo System Technical Description, NVR 73-50, 1973, a Northrop document describing updating the Mk 37 torpedo to the C version.

The MK 46 cam-piston engine is essentially a constant torque output device, with the torque dependent on combustion pressure and back pressure. Fuel pump output pressure (combustion pressure) is controlled by an internal regulator that is referenced to sea pressure to maintain nearly constant shaft output torque as the sea pressure increases with depth. Constant vehicle speed is then maintained at all running depths.

THE US NAVY MARK 46 TORPEDO, designed to attack high-performance submarines, is powered by an axial IC engine. Variations of this torpedo are expected to remain in service until the year 2015, so axial engines are very much with us.
The engine runs on a monopropellant called Otto fuel II. (nothing to do with the Otto cycle) This fearful stuff is a mixture of three synthetic substances: propylene glycol dinitrate (the main component), 2-nitrodiphenylamine, and dibutyl sebacate. It is a red-orange oily liquid and a stable substance until vapourised and heated, when its three components react. The fuel itself is toxic and the products of combustion are also toxic, containing highly poisonous hydrogen cyanide gas. This monopropellant system is unlike earlier "heater" torpedos which carried a tank of highly compressed air for the combustion of paraffin.

There are some details of the Mark 46 torpedo, though not much about the engine, here: Wikipedia (external link)

Details of the Mark 46 engine have, until now, proved impossible to find, and it is not unlikely that even looking for them will land the Museum staff in Guantamo Bay. However, this video claims to show the Mark 46 Torpedo axial engine mechanism in action: Youtube video (external link) It is described as "Mk.46 ASW weapon's swashplate engine mechanism mock-up at US Naval Undersea Museum. Keyport, WA". Hard to see how many cylinders there are, but it looks like there might be nine.

The video is of poor quality but it looks as though the engine uses a wobbleplate rather than a swashplate format.

Left: The back end of a Russian torpedo

The wobbleplate engine can be seen to the left; to the left of that is a thing like a cotton-reel, presumably the heater/combustion chamber.

Image from a special issue of "National Defense" (a Russian arms & military technologies magazine) for EURONAVAL 2008, the leading international trade fair for naval defense that took place in Paris-Le-Bourget exhibition center from 27 to 31 October 2008. This was kindly brought to my attention by Pr. Th?odose Lamartre.

This is an unlabelled cut-away drawing of a torpedo produced by the "Sea Thermal Engineering Research and Design Institute" of St. Petersburg (Russia) that features a wobbleplate engine in the 300-1350 kW (heavy multi-purpose torpedo) or 60-200 kW (small torpedo) power output range. The original drawing is titled "Multipurpose depth homing torpedo", but unfortunately it is not currently clear which model it is or what fuel it uses, though it is probably of the kerosene-oxygen wet-heater type.

It's nothing to do with axial engines, but here is a torpedo engine with rotary valves.


CURRENT AXIAL ENGINE DEVELOPMENTS: 2011-2016

THE AXIAL VECTOR ENGINE CORPORATION
Work continues on axial IC engines. Here is one company:
The Axial Vector Engine Corporation (external link)

There is an animation of their engine on Youtube (external link)

Axial have apparently acquired the assets of the Dyna-Cam Engine Corp; this news item appeared in the Portland Business Journal on Thursday, July 6, 2006:

"Dyna-Cam lawsuit settled.
Axial Vector Engine Corp. said Thursday that is has signed a settlement agreement and mutual release with Dennis Palmer and Patricia Wilks resolving the lawsuit filed by Axial over the purchase of the Dyna-Cam assets.
The agreement was signed May 16, effective June 30. The settlement involved confirmation by Palmer and Wilks of the agreements wherein Axial acquired all rights, titles, assets and interest to Dyna-Cam Engine Corp., including related Web sites and domain names."

Update Dec 2019: the domain is up for sale and the YouTube video is gone, so I guess that's it.


GYROSCOPE.COM
Gyroscope.com makes model gas engines. This video shows their 4-cylinder wobbleplate engine. Their website is not explicit but it appears that the fuel is propane. The price is ?1,233.75.

Update Dec 2019: The company still seems to be alive.


THE COAXE ENGINE COMPANY
The CoAxe Engine Company are developing a diesel cam-engine with contra-rotating output shafts.
Their website is here. There is a nice CAD animation to be seen.

Update Dec 2019: the website is now just one page with an email address, and the animation is gone. (404)


THE DUKE ENGINE
Duke Engines are developing a valve-less 5 cylinder, 3 injector Axial internal combustion engine that claims to have zero first-order vibration, significantly reduced size and weight, very high power density and the ability to run on multiple fuels and bio-fuels.

Left: Duke axial engine: 2011

The Duke Engine is said to be already in an advanced state of development; it is claimed that multicylinder engines are operational and have been tested in Australasia and Europe, and are soon to be tested at Mahle Powertrain in the USA.

Update Dec 2019: The Duke website does not appear to have been updated since 2013...


BIBLIOGRAPHY

  • Some Unusual Engines by L J K Setright, pub Mechanical Engineering Publications Ltd, 1975
  • The Knife and Fork Man (Biography of Charles Redrup) by Bill Fairney, pub Diesel Publishing, 2007


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